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Process Engineering
Process-Led 3–6 weeksDiscipline 01

Process Engineering

We begin with the fundamental manufacturing challenge — throughput targets, raw material variability, utilities consumption, and hygienic integrity. Our engineers design robust, commercially viable process concepts with rigorous thermodynamic balances and clear equipment duty specifications ready for implementation.

+12% to +28%Yield Improvement
Up to 35%CIP Water Savings
The Industrial Challenge Solved

Eliminating operational risk before fabrication

Eliminates throughput bottlenecks, excessive utility consumption, product thermal degradation, and unhygienic piping deadlegs in fluid processing lines.

Documented Engineering Scope

Stamped Deliverables & Artifacts

Every engagement produces rigorous, auditable engineering documentation adhering to international industry standards:

1

Process Flow Diagrams (PFD) & P&IDs

Formal Stamped Document

2

Mass & Energy Balance Calculations

Formal Stamped Document

3

Hydraulic & Thermal Sizing Models

Formal Stamped Document

4

Hygienic Design & CIP Integration Review

Formal Stamped Document

Standards & Regulatory Compliance
ASME BPE3-A Sanitary StandardsEHEDG GuidelinesISO 14159
Technical FAQ

Frequently Asked Engineering Questions

What documentation is provided at the end of a Process Engineering engagement?

You receive a comprehensive Engineering Package including stamped P&IDs, mass/energy balance spreadsheets, utility consumption summaries, line sizing data, and equipment functional specifications ready for tendering.

Do you review existing operational lines or only new greenfield installations?

Both. Over 60% of our process work is brownfield debottlenecking — measuring live flow, identifying choke points, and re-engineering pipework and thermal circuits without prolonged plant shutdowns.

How do you ensure hygienic compliance for dairy and beverage applications?

Our designs strictly adhere to 3-A Sanitary and EHEDG standards, guaranteeing minimum slope for self-draining, crevice-free sanitary fittings, orbital welding specifications, and automated clean-in-place (CIP) velocity targets.

Tailored Engineering Engagements

Require a custom engineering proposal for Process Engineering?

Connect with our technical directorship in Auckland or Colombo for feasibility scoping, plant layouts, and capital expenditure evaluation.